Products
Eureka System designs, manufactures, installs and maintains machinery and equipment for the ceramic and other industries.
The main machines made include sawing machines, gluing machines, static dryers and handling systems for mosaic production, using materials such as ceramics, glass, marble and other natural stones.
In addition, Eureka System has developed customized solutions to meet the specific needs of its customers, both in the ceramics sector and in other industries.
Eureka System's continuous sawing machines are modern and innovative machines designed for cutting, chamfering, and profiling slabs and tiles made of ceramic (single-fired and stoneware, including polished), glass (including decorated), and natural stone such as marble, granite, and other stone materials.
Thanks to the multi-blade cutting system and the use of special workpiece holders, these sawing machines allow a wide range of geometric shapes to be obtained, with thicknesses up to 3 cm and dimensions that exceed the side space of the machine. The sawing machine can be used stand-alone or easily integrated into automated processing lines.
Eureka System sawing machines feature:
Steel frame, protected by a hot-dip galvanizing treatment
Workpiece carrier mat that can be replaced in minutes
Spindle heads with vertical and transverse adjustment, both motorized
Transmission between motors and spindle shafts available in both belt-driven and directly coupled versions, for machining requiring high power
In modern ceramic tile production, which follows aesthetic trends for floor and wall tiles, there is an increasing use of tiles with minimal or seamless joints, combinations of different formats, and the use of large formats.
The adoption of seamless tiles, in addition to responding to hygienic reasons, particularly in areas such as bathrooms and kitchens, also meets aesthetic requirements, as the lack or reduction of the joint is ideal in the installation of large formats or harmoniously combined formats.
This is made possible by grinding the tiles at the end of the production process.
Eureka System has developed a simple and functional pre-grinding machine that greatly simplifies and speeds up the ceramic tile grinding process.
Eureka System designs and manufactures manual and semiautomatic gluing machines for gluing ceramics, glass and natural stone with vinyl glue.
SEMIAUTOMATIC GLUING MACHINES
These machines are ideal for gluing on substrates such as Kraft paper, fiberglass mesh and other materials, used in the creation of mosaics, rosettes, fretwork and artistic compositions of various kinds.
Semi-automatic gluing machines are equipped with an in-line drying module, the length of which can be adapted to the customer's specific needs, or mounted along the return line. The machine can be used independently or easily integrated into automated lines.
Special options for in-line and return machines (available as options):
Pre-heating module for incoming pieces to speed up the gluing process
Final cooling module
Gas drying system instead of electric
MANUAL PLAINERS
Below we present the main types of machines available (without options):
Eureka System can supply small-scale dryers for a variety of applications, both static (chambered) and continuous (with parts continuously going in and out of the machine).
In the ceramic industry, we have made:
Static hot-air dryers for drying the pieces from the cutting water
Continuous UV lamp dryers for preparing and speeding up bonding, in line with the upstream gluing machine
Continuous UV lamp dryers for drying the pieces from the cutting water, in line with the downstream sawing machine.
Some examples of proposed solutions:
Continuous dryer with UV lamp heating for bonding preparation
Continuous dryer with UV lamp heating for drying parts
Eureka System can provide conveyor modules for the transfer of workpieces, enabling automatic connection between the machines involved in the production process.
We offer standard lines that are easy to integrate with existing machines, as well as customized solutions based on the customer's specific layout or production requirements.
Conveyor solutions include:
Motorized belt conveyors in various formats.
Motorized belt conveyors and rollers with square idlers.
Idler rollers for linear connections.
Idler extendable rollers.
Motorized extendable rollers.
Tensioner rollers for mounting drive belts.
Eureka System can provide conveyor modules for the transfer of workpieces, enabling automatic connection between the machines involved in the production process.
We offer standard lines that are easy to integrate with existing machines, as well as customized solutions based on the customer's specific layout or production requirements.
Conveyor solutions include:
Motorized belt conveyors in various formats.
Motorized belt conveyors and rollers with square idlers.
Idler rollers for linear connections.
Idler extendable rollers.
Motorized extendable rollers.
Tensioner rollers for mounting drive belts.
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